Sunday, July 19, 2015

Tree House: 7/19/15

7/19/15

Mixed and formed concrete today for my stair landing. Under bought on Quikcrete, so I had to to make a mid-stream run to the HD. Nothing unusual about that!? The anticipation was killing the Fam; they were really looking forward to putting their stamp of approval on the project:


I then re-positioned my stringer work from yesterday and secured with stringer anchors, made sure everything was just so and then began the lengthy task of cutting and fastening steps:

I'm quite pleased with the finished stairs! This was my first go at doing stairs alone. They are solid!


Obviously, hand rails and deck rails will be a finishing touch...one day!?!


Saturday, July 18, 2015

Tree House: 7/18/15

7/18/15

Today was a long, hot, back-breaker! My rip saw performs to about 75% of my expectation and the rest is pure will power! Seems all my tools are this way; or, I just ain't got no skill'z!?!

I had to layout stair stringers. This is arguably the hardest task when it comes to deck / tree house construction. You have to work a carpenters square and do it effectively enough to not destroy a handful of costly 2X12s. My task involved cutting 3 stringers:




Lucky for me, I had this convenient output from the stair calculator and my previous day's modeling measurements:


Additionally, I built a form for a concrete landing to anchor the stairs to the ground. Again, most of this is just temporary so I can dial in the precise positioning of stringers & concrete form before committing to final fastening:


Here's everything in  temporary position, un-fastened, so I can finalize my landing position and confirm the success of my stringer build - SUCCESS!


Tree House: 7/17/15

7/17/15

Today was a planning day, and lite on labor. I found a great stair calculator at Decks.com. However, it is hungry and needs some measurements! My challenge is that my run to my stair landing traverses a change in elevation. Luckily, I've become a master at building temporary constructs to obtain measures, only to tear them down again! Here is my temporary square, supporting my Pythagorean leap. Imagine the hypotenuse, splitting this rectangle:


Thursday, July 16, 2015

Tree House: 7/16/15

7/16/15

I installed the cross braces between joists today. They really tightened up the build! It was a light day; I need a break!


Wednesday, July 15, 2015

Tree House: 7/15/15

7/15/15

Today I gathered the materials to cut and hang knee braces and secure my support beams to the notched posts with carriage bolts. Also, in lieu of blocking (scrap wood spaced between the joists to true them up and add vertical stability), I found a lightweight and inexpensive bracing product. Since I had largely trued up my joist runs with hurricane ties, I went this route as a weight and $ saver:

This set was only a test install. Today was supposed to be about bolts, lag screws and knee braces. Here are a few pics of the 8" carriage bolts driven through the support beams and notched posts:


I also cut knee braces for the front deck cantilever and some mid-deck positions to tighten up a bit of front to back wiggle in the structure. I secured them with 6" lag screws:


I think my next build day will be light, and I'll only worry with installing the 24 metal cross braces between joists. Then it may be on to stairs!


Sunday, July 12, 2015

Tree House: 7/12/15

7/12/15

Great progress today! I was fortunate enough to have my strong and beautiful wife help me load up and haul all of my joists. That's 6 16' 2X10s. It was a bit precarious assembling them all around the Expy, but we made it home safe without incident. I proceeded to cut them all to length and haul them individually to their positions between the joist hangers already assembled within the tree house frame. Notice the hard plastic plates placed on the support beam between the trees. This is the "floating" side of the frame. These plates assist the frame in moving freely as the trees and beam sway beneath them.


All joists fell into place without incident. However, some needed immediate hurricane tying to straighten them up along their run. Also, I had some gaps between joists and support beams along the run. I cut shims and glued them in place. The whole deck frame and all joists are now true, square, level and flush up against their supporting members. Not sure if I'll move on to stairs, or knee bracing all around next (for cantilever and stabilization of the the post to frame connections, i.e. anti-sway measures)...?


Saturday, July 11, 2015

Tree House: 7/11/15

7/11/15

Today was a thinking day. Had to come up with a plan for staging my joist hangers on my two end boards to complete the doubling up of members for the total deck frame. I pre-positioned and partially affixed the hangers while on the ground (under the patio and fan!). I left one side unsecured to give me some flexibility in controlling the end level of the joist when aligned with the rest of the frame.

I then slung these boards into position on the mostly assembled frame. I anticipated having to use bracing or clamps to keep them in position, but the fit was so tight this was not required. In fact, it took a little hammering to "scootch" them into place:


Now I'm ready to pick up a 6 count of 16' 2X10s and drop them into the joist positions.

Thursday, July 9, 2015

Tree House: Start 5/31/15

I'm less about blogging, and all about being in the tree! So this blog will run more as a pictorial timeline than an entertaining narrative. Sorry! Hopefully you DIY'ers out there will get a kick out of the pics and find the brief detail to be informative. Also, you may notice I've pirated my son's profile to post this. He is the true blogger in the family! ;)

At times, my methods may seem tedious and a bit over-engineered. Please keep in mind that I'm doing this alone. When it comes to 16 ft boards and doubled up members, I have to slow things down a bit and rely more on the old noodle, as opposed to my Hulk-like strength. Hah, yeah right!!

My build started with an idea that was suited to the trees available. I have 2 solid Hickories, each 14"-16" in diameter. They stand 12'-13' apart, and are ideal for a support beam run (doubled up 2x12s). The other support points for my build will be similar support beams, but supported by 6x6 posts. The following picture was created using freeware called SketchUp:


My CAD skills are suspect; so the above is more a general idea than a precise specification.

I began by determining the anchor positions on my 2 trees. Specially designed tree house anchor bolts (TABs) are used to support the project's weight, while simultaneously working with the trees biology to fortify the anchor over time. I retrieved my hardware from the guys out at Treehouses.com. They've engineered a fantastic product and have been very helpful in assisting me over the course of my build.

5/31/15

Here I am leveling up my TAB positions with screws and a temporary 2x4:


Here is what a TAB looks like, and the mighty 3 stage bit used to drill a TAB hole:



Should you ever need to sink a TAB, I highly advise you go with Treehouses.com as they also rent the 3 stage bit that takes a lot of the leveling and precision drill-work out of the formula. When you are up a tree, and drilling holes like the one below, you want to think about as few variables as possible!


Once you have holes, it's time to start cranking some TABs! I started with a 24" pipe wrench; all the while insuring level penetration throughout the turns:



This took a lot out of me! About 70% of the way in and my full body weight, jumping and hanging couldn't get a spin. So I busted out to the ACE and an old fella mined me up a scrap pipe from behind the store. Now we are in business!


It took me 2 days to sink my 2 TABs. Here is a nice, flush install:


The first of many levels. Good enough for gub-ment work!


6/14/15

Unfortunately, my beam run between anchors needs to be at least 13'. Since the HD doesn't have a 14' board, I was in the market for 16' 2x12s! These are beasts and can totally vary in weight dependent on whether they are wet or dry. Still, old Jezebel was up for the task of hauling!


I managed to lug these boards to the backyard where I assembled a 13', doubled up 2x12 beam with construction adhesive and 3" screws set 4 at a time, every 16". I went momentarily insane and picked up the beam and set off down the landscape stairs into the woods. I didn't make it 10 yds before I regained sanity and realized I couldn't actually carry this beast! A sliding, falling, dragging event ensued. A couple of dead-lift, shoulder bruising hoists later and the beam was ready to be "hardwared" to the TABs!




6/15/15

This above beam accounts for my only 2 contact points with trees. To account for the motion that will inevitably occur between the 2 anchor TAB points, one side is affixed with a stationary bracket, and the other utilizes a sliding, or floating, bracket. Note that I secured the hardware with 10" lag screws:



6/19/15

Next up, I needed to determine the placement of my concrete footers that would anchor my 6x6 support posts. Determining placement of my first set was accomplished by constructing and leveling a temporary frame made of 2x4s:




6/23/15

With the temporary frame in place, it was easy to drop a plumb line and determine footer placement. I had originally only intended to pour 2 footers, for 2 posts. However, I realized that one footer would be dangerously close to a tree I wanted intact and undisturbed (Slim!). Slim is off the left side of the frame in the above pic. So, I decided to do 4 posts! The following displays the hole digging and concrete forming required for the first set of posts. 2 ft deep holes in Georgia red clay is no walk in the park!:





 6/26/15

With the footers poured and cured, it was time to affix the footer brackets to the 10" lag bolts I had already sunk into the concrete when wet. Atop these brackets, I temporarily placed my 6x6 posts, along with the help of my temporary deck form, to determine the end height of my posts:



Knowing the needed height, I was then in position to cut them down and woodwork the notches necessary for holding my other doubled up 2x12 beams to come:


That's my handy little generator in the background. His name is R2!

6/28/15

With my notched posts in hand, I righted, leveled and secured them to the footer post brackets and then assembled yet another temporary framework 1) to help secure these posts in place until they are put under load and 2) determine via plumb again the placement of my next set of footers:


7/1/15

With flags in the ground for my next set of footers, I dug and formed up another set:


7/4/15

With the second set of footers cured, I went through another temporary post leveling, cutting, notching, righting, leveling & securing exercise to arrive at the following. Again, all 2x4 members are temporary:


7/5/15

Having learned from my last massive beam toting debacle, I assembled my next 2 major support beams (10' doubled up 2x12s) on-site and at the base of their eventual post homes. I hoisted them into position and temporarily secured them to the notched posts with screws. Once I commence with the actual deck framing, consequently putting all beams and posts under stabilizing weight, I intend to run carriage bolts through the beams and notched posts for added security.


On a side note, I've been listening to, talking to, and generally obsessing over the wellness and preservation of the trees incorporated into my project. Momma and Papa support my major beam. Slim is the one in the foreground. PeeWee sits off the front of the build. I may be turning into the Lorax!?!

7/8/15

Now it is time to construct the actual deck frame that will be the basis of the deck and tree house. It is a 2x10 frame, with all rim boards doubled up, that measures 9.5 ft by 16 ft. It is intended that there will be a foot or 2 of unused space behind the house due to the tendency of Papa to lean into the overhead build space (Build space accommodating the actual house. So room is needed for vertical height and roof-line). The shed itself will have an approximately 9.5 ft by 10 ft footprint, and the open deck off the front will extend approximately 3.5-4 ft.

In order for me to stand the 16 ft rim boards upright and position them for the attachment of the 9.5 ft end boards, I nailed in temporary 2x4 tracks to hold them. Again, working alone here!


I then slid my 16' boards up into the tracks and they were then stable enough for me to affix the end, rim boards:



WARNING! Tree house building may transform you into an ironic, Flashdance version of your former self! Here I am wishing that a bucket of water would fall on me from the ceiling:

7/9/15

Working in this piecemeal, solo fashion, I began doubling up the rim boards. The following pic presents the side, 16' boards doubled up and secured. Also, where the frame meets the post-beam constructs, I've begun to firm up the install with hurricane ties. Where the deck rests on the beam between the trees, the deck will simply slide on heavy duty, plastic pads. This is desirable as that beam moves with the motion of the trees!


The end rim boards have yet to be doubled up. The inside boards on the end will hold the multiple joist hangers supporting the many 16' 2x10 joists that will run the length of the frame. I intend to configure these on the ground, with secured joist hangers, before affixing them in their final home.

Looks like it's time to do some limb pruning!